Shuntec’s laser-cut jigsaw puzzle dies are manufactured using premium steel rule blades and wooden bases sourced from internationally recognized suppliers, with primary materials originating from Austria, Japan, and Finland. Precision laser cutting combined with manual fine-tuning, supported by a strict inspection process, ensures consistent geometry, accurate cutting depth, and stable edge quality in real production.
Backed by more than 20 years of experience in the puzzle industry, we reliably produce laser-cut jigsaw puzzle dies covering 10 to 4,000 pieces, suitable for cutting cardboard, foam board, plastic sheets, and wood. Cutting precision is controlled within 0.01–0.05 mm, and each die is designed to withstand hundreds of thousands to millions of cutting cycles, meeting the requirements of long-term, continuous industrial production.
As a supplier with in-house capabilities in both puzzle die and die cutting machine manufacturing, we design our dies with full consideration of actual press conditions. This ensures optimal compatibility between the die and the puzzle die cutting machine, helping customers achieve stable, efficient, and sustainable production. Today, we produce more than 800 laser-cut jigsaw puzzle dies per year for leading puzzle manufacturers across over 20 countries and regions worldwide.
SHUNTEC steel rule dies are built for durability and precision. Each die consists of the following core components:
The steel rule die is mounted on a clicker press or flatbed cutting machine. Once the material—such as foam, rubber, or film—is placed beneath the die, the machine applies downward pressure, forcing the blades to cut through cleanly and accurately.
After each stroke, the ejection foam around the blades helps release the cut part instantly, preventing jams and enabling smooth, continuous production. This method ensures speed, consistency, and minimal material waste.
SHUNTEC steel rule dies are made to order — fully tailored to your application, material type, and production volume. We offer a wide range of specifications to meet demanding cutting requirements.
| Feature | Options / Range |
|---|---|
| Blade Thickness | 2pt, 3pt, 4pt, up to 8pt |
| Blade Height | Standard: 23.8 mm (customizable) |
| Tolerance | ±0.05 mm to ±0.1 mm |
| Die Size | Up to 1200 × 800 mm (or larger on request) |
| Base Material | Plywood / Acrylic / Composite |
| Ejection Foam | Multiple densities and shapes |
SHUNTEC steel rule dies are engineered for precision cutting across a wide range of soft and semi-rigid materials.
From electronics to automotive, our dies are used in diverse industries where clean, accurate cuts are critical.
All dies are designed to match the material thickness, compressibility, and rebound characteristics — ensuring optimal edge finish and minimal waste.
Foam packaging inserts
Rubber and silicone gaskets
Leather and synthetic fabrics
PET, PVC, and adhesive film layers
Medical dressings and tapes
Sound insulation and automotive seals
EVA / PE / PU foam
Natural rubber / Neoprene / Silicone
Nonwoven fabric / Felt
PET / PVC / 3M adhesive / Double-sided tape
Genuine leather / Microfiber / Textile
Copper foil / Graphite / Thermal insulation sheet
At SHUNTEC, we do more than just manufacture steel rule dies — we deliver reliability, precision, and partnership.
SHUNTEC steel rule dies are trusted by manufacturers in diverse industries to streamline cutting processes, improve accuracy, and lower production costs.
A packaging supplier needs to cut EVA foam sheets into precise cavities that hold fragile electronic components. SHUNTEC provides a multi-cavity steel rule die with clean-edge blades and high-rebound ejection foam to enable fast, clean, and repeatable cuts on a flatbed die cutter.
An automotive interior parts factory requires precision-cut rubber seal gaskets in high volumes. SHUNTEC delivers reinforced steel rule dies optimized for long lifespan under high pressure, mounted on a hydraulic press. The result: consistent seal profiles with minimal material waste.
A medical OEM needs to convert double-sided breathable tapes into custom wound-care shapes. SHUNTEC supplies fine-tolerance dies with center-bevel rules, suitable for thin PET liners and low-force press systems, ensuring clean cut edges without adhesive pull.
A footwear brand seeks to cut synthetic leather into decorative panels for shoes. SHUNTEC creates custom outline dies with sharp blades and anti-stick foam pads, ensuring clean edges and high productivity on clicker presses.
You don’t need to adjust your process to fit our dies — we build each die to fit your exact production method, material, and volume.
Choosing the right cutting method can directly impact your cost, quality, and throughput.
Features | Steel Rule Die | Laser Cutting | CNC Knife / Plotter |
|---|---|---|---|
| Advanced analytics | |||
| Cutting Speed | Very fast (multi-up die) | Slow (especially for batch work) | Medium |
| Custom branding | |||
| Tooling Cost | Low (reusable die) | High (no tool but slow) | Medium |
| Storage integrations | |||
| Edge Finish | Clean, smooth | May show burn marks | Sharp but slower |
| AI assistant | |||
| Material Compatibility | Wide (foam, rubber, PET, etc.) | Limited (burn risk on foam, rubber) | Flexible |
| Automated reports | |||
| Repeatability | Excellent | Depends on settings | Excellent |
| Automated reports | |||
| Best For | Mid- to high-volume jobs | Prototyping / small runs | Complex shapes, low volume |
At SHUNTEC, we support global customers with reliable export services, tailored packaging, and multilingual communication.
SHUNTEC dies are compatible with a wide range of non-metallic materials, including EVA and PE foam, rubber sheets, PET films, adhesive tapes, leather, and nonwoven fabrics. We adjust blade types and layouts based on material thickness and hardness.
Our standard cutting tolerance is ±0.1 mm. For applications requiring higher precision, we offer tight-tolerance dies down to ±0.05 mm, ideal for electronic components, medical adhesives, and PET insulation films.
Yes. We accept CAD files (DXF, AI, PDF) or physical samples. Our engineers will assist in optimizing the design and selecting the right blade thickness, rule height, and foam configuration.
Yes. We support low-volume orders for prototyping, material testing, or production trials. Typical lead time for sample dies is 2–3 working days, depending on complexity.
Yes. We support low-volume orders for prototyping, material testing, or production trials. Typical lead time for sample dies is 2–3 working days, depending on complexity.
