Ultra-Precise Puzzle Cutting
Perfect-fit puzzle pieces with ±0.01 mm cutting accuracy. No frayed edges or misalignments—ideal for 1000 or 2000-piece puzzles. Servo control ensures clean, consistent results.
High-Precision Jigsaw Puzzle Die Cutting Machine for Industrial & Custom Production
Engineered for professional puzzle manufacturers, printing companies, and educational product makers, our servo-hydraulic jigsaw puzzle die cutting machine delivers unmatched cutting precision, high throughput, and long-term durability.
Whether you’re running short batches or full-scale production, this press ensures perfect-fit puzzle pieces — cleanly cut, fast, and repeatable.
Machine Overview
Whether you’re launching a small custom puzzle brand or scaling up industrial production, our jigsaw puzzle die cutting machine is engineered to meet the needs of puzzle makers at every level.
Powered by advanced servo-hydraulic technology, it offers the perfect balance of cutting precision, production speed, and material versatility — making it a smart choice for businesses that demand both efficiency and quality.
This four-post die cutting press is purpose-built for jigsaw puzzle manufacturing, supporting puzzle sizes from 20 to 2000 pieces and materials including cardboard, foam, plastic, and wood.
From single-operator workshops to automated puzzle factories, it delivers consistent results with minimal labor, low maintenance, and global safety compliance.
Precision Tolerance: ±0.01 mm
Cutting Force: Up to 1000 Tons
Cycle Time: ~4 seconds per puzzle
Supports 20 to 2000-piece puzzles
Up to 60% Energy Savings (Servo Technology)
CE Certified | 1-Year Warranty | Lifetime Support
Machine Specifications
| Applicable Industries: |
Industrial jigsaw puzzle die cutting, 500 pieces jigsaw puzzle die cutting, 1000 pieces jigsaw puzzle die cutting, 2000 pieces jigsaw puzzle die cutting |
Certification: | CE/UL/ISO |
| power Supply: |
380V/220V/415V/480V optional |
warranty: | 18 months |
| Customizable: | Highly customized to your requirements | Aftersales Service: |
Field installation, maintenance, and repair service (only China), Commissioning and training, Online support, Free spare parts, Video technical support |
| Production Lead-time: | About 48~58 workdays | Payment Term: | T/T |
| Packing: |
Wooden package suitable for sea transport |
Delivery Term: | EXW, FOB,CFR,CIF,DDU |
| Description | Shuntec-A01 PRO 600 Ton | Shuntec-A01 PRO 800 Ton | Shuntec-A01 PRO 1000 Ton | Shuntec-A01 PRO 1200 Ton |
| Structure | 4-post press | 4-post press | 4-post press | 4-post press |
| Application | 500~1000 pieces jigsaw puzzle die cutting | 500~1000 pieces jigsaw puzzle die cutting | 1000~1500 pieces jigsaw puzzle die cutting | 1500~2000 pieces jigsaw puzzle die cutting |
| Main Cylinder Pressure | 25 Mpa | 25 Mpa | 25 Mpa | 25 Mpa |
| Main Cylinder Force | 6000 KN | 8000 KN | 10000 KN | 12000 KN |
| Main Cylinder Stroke | 200 mm | 250 mm | 300 mm | 300 mm |
| Max. Daylight | 200 mm | 250 mm | 300 mm | 300 mm |
| Bed Table | 850*800 mm | 850*800 mm | 1250*1000 mm | 1250*1000 mm |
| Parallelism Between Platens | ±0.04 mm | ±0.04 mm | ±0.04 mm | ±0.04 mm |
| Flatness Of Platens | ±0.025 mm | ±0.025 mm | ±0.025 mm | ±0.025 mm |
| Closing Speed | 200 mm/s | 200 mm/s | 175 mm/s | 130 mm/s |
| Slow Pressing Speed | 10~25 mm/s | 10~25 mm/s | 10~15 mm/s | 10~15 mm/s |
| Return Speed | 220 mm/s | 200 mm/s | 150 mm/s | 150 mm/s |
| Motor | 14 KW | 17.5 KW | 22 KW | 27 KW |
| Power Supply | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ | 3Phase, 220/380/415/480VAC, 50/60HZ |
Key Features & Benefits
High-Speed Productivity
Cut puzzles in 3–5 seconds with servo precision. Handle hundreds per hour. Add auto-feeders and breakers to increase speed and efficiency even more.
Supports All Puzzle Sizes & Materials
Cuts 20 to 2000-piece puzzles in various materials like grayboard, chipboard, foam, PVC, and wood—ideal for expanding and diversifying your product line.
Automation-Ready for Seamless Workflow
Add shuttle tables, breakers, and bagging modules for full in-line automation. Boost efficiency, cut labor, and scale up—only one operator needed.
User-Friendly Operation
10-inch Siemens touchscreen and smart PLC make operation simple. Save settings, monitor pressure, and switch jobs easily—minimal downtime, ideal for first-time users.
Energy Efficient & Low Noise
The servo-hydraulic system uses up to 60% less energy and runs quieter than traditional presses—an efficient, low-noise, eco-friendly choice for your factory or workshop.
Built-In Safety & Global Compliance
CE-certified with 8 safety features like light curtains, two-hand mode, and emergency stops—ensuring operator protection and compliance with global safety standards.
Durable Build & Low Maintenance
Built with a reinforced frame, chrome guide columns, and premium parts from Siemens and Rexroth—ideal for heavy-duty use with low maintenance and full service support.
Fast ROI & Flexible Configurations
Ideal for new or upgraded lines, this die press boosts ROI by saving labor, cutting waste, and increasing output—available in various models to fit your budget and capacity.
Use Cases
No matter your scale or application, our jigsaw puzzle die cutting machine adapts to your production goals.
From startups launching their first puzzle product to high-output factories fulfilling international orders, this machine delivers consistent results across the board.
From startups launching their first puzzle product to high-output factories fulfilling international orders, this machine delivers consistent results across the board.
For Small Businesses & Custom Puzzle Makers
Looking to enter the puzzle market with low overhead? Our compact model (e.g. 100–300 ton range) offers a cost-effective solution for short-run or on-demand puzzle production.
- Ideal for: Boutique puzzle brands, craft studios, educational kits
- Benefits: Low noise, minimal space requirement, quick die change, single-operator setup
- Output: ~300–500 puzzles per day
For Medium-Scale Manufacturers
Need to scale efficiently without adding headcount? Choose a mid-tier model (e.g. 400–600 ton) with semi-automatic feeding or dual-plate shuttle table to boost output and reduce manual labor.
- Ideal for: Printing companies, regional toy manufacturers, e-commerce sellers
- Benefits: High precision + moderate automation = reliable throughput
- Output: ~800–1200 puzzles per day
For Large Industrial Puzzle Production
Run high-volume operations? Our heavy-duty models (800–1000 ton and above) support fully automated production lines, including puzzle cutting, breaking (piece separation), and bagging.
- Ideal for: Global puzzle brands, export-focused factories, OEM contract manufacturers
- Benefits: One-operator continuous production, up to 60% energy savings, consistent quality at scale
- Output: 2000–5000+ puzzles per day
Manual vs. Servo-Hydraulic Puzzle Cutting – Why Upgrade?
Features | Manual Press | Servo-Hydraulic Puzzle Cutter |
|---|---|---|
| Advanced analytics | ||
| Cutting Accuracy | ±0.5–1.0 mm (approx.) | ±0.01 mm |
| Custom branding | ||
| Cycle Time per Puzzle | 15–30 seconds | 3–5 seconds |
| Storage integrations | ||
| Labor Requirement | 2–3 operators | 1 operator |
| AI assistant | ||
| Energy Efficiency | Low | Up to 60% savings |
| Automated reports | ||
| Automation Support | None | Fully integratable |
| Automated reports | ||
| Suitable for 1000+ pieces | Not recommended | Yes |
| Automated reports | ||
| Noise Level | Moderate to High | Low (<75 dB) |
By choosing the right configuration based on your production needs, you can maximize ROI, reduce labor dependency, and enter the puzzle market with confidence — or scale to meet growing demand with minimal disruption.
What Our Customers Are Saying
About SHUNTEC
With over a decade of experience in hydraulic press innovation, SHUNTEC is a trusted global manufacturer specializing in precision die cutting and forming solutions for industries ranging from puzzle manufacturing to automotive, electronics, packaging, and more.
At SHUNTEC, we combine engineering excellence with a deep understanding of end-user needs. Our jigsaw puzzle die cutting presses are the result of years of R&D, field testing, and close collaboration with puzzle makers worldwide — from boutique startups to high-volume OEM factories.
We proudly serve customers in 30+ countries, and every SHUNTEC machine is built in our advanced production facility under strict ISO-certified quality control standards. All equipment is CE certified, and every unit undergoes rigorous testing before shipment.
But we go beyond machines — we provide solutions. From installation and training to long-term service support, our international team is committed to helping you optimize production, minimize downtime, and grow your business with confidence.
Choose SHUNTEC — where precision meets performance, and service never stops.
After-Sales Support You Can Rely On
1-Year Warranty (Extendable)
All SHUNTEC die cutters include a 12-month warranty covering components and performance. Extended warranty options are available upon request for added peace of mind.
Installation & Training
Free setup guidance and training provided remotely or on-site. Each machine includes videos, manuals, and maintenance checklists for easy operation and support.
Global Support Network
24/7 support for troubleshooting, remote diagnostics, and spare parts. Trusted by clients worldwide, with growing international service coverage across major regions.
Spare Parts & Maintenance
We stock essential spare parts to reduce downtime. Items like seals, filters, and sensors ship worldwide within 48 hours for fast, reliable support.
Ongoing Production Guidance
We provide expert support on die selection, layout design, productivity boosts, and integrating equipment like separators and baggers to help optimize your puzzle production line.
Long-Term Partnership Approach
We’re not just a supplier — we’re your partner in precision. Whether it’s your first machine or your tenth, SHUNTEC is here to help your business grow with confidence, reliability, and continuous support.
FAQs
You’ll need steel rule puzzle dies (which we can supply), a printer for image sheets, and lamination equipment if your puzzles require it. We also offer guidance on die selection and workflow setup.
A high-quality die typically lasts for 30,000 to 50,000 cuts, depending on material type, cutting pressure, and maintenance. We offer both standard and long-life die options.
Yes. Simply change the die to switch between different piece counts or puzzle shapes. Our press supports all standard die formats, and switching takes just minutes.
Basic maintenance includes weekly oil level checks, periodic filter cleaning, and a full oil change every 6–12 months (depending on usage). We provide a full maintenance schedule and remote support.
Machines are securely crated in moisture-proof wooden cases and shipped by sea or air. We offer remote installation guidance, and optional on-site commissioning is available in select regions.
Basic maintenance includes weekly oil level checks, periodic filter cleaning, and a full oil change every 6–12 months (depending on usage). We provide a full maintenance schedule and remote support.
Our machines support puzzle configurations from 20 to 2000 pieces, depending on the die you use. The standard working area accommodates puzzle boards up to 1000 x 800 mm (39″ x 31″), and we also offer custom solutions for oversized formats.
Yes. You can easily switch between dies to produce puzzles of different sizes and piece counts. The machine supports standard and custom steel rule dies, and die changeover can be completed in minutes using quick-mount systems.
The machine is compatible with a wide range of materials including grayboard, chipboard, EPE foam, PVC sheets, laminated paperboard, and thin plywood — typically up to 3–5 mm thick, depending on material hardness.
Not difficult at all. With the integrated Siemens touchscreen control panel and user-friendly PLC, even first-time operators can learn basic operations within a few hours. We also provide training and manuals to ensure a smooth start.
The machine is designed for low maintenance. Basic checks (e.g. oil level, filter cleaning) should be done weekly, with full service every 6–12 months, depending on usage. We provide a detailed maintenance schedule with each unit.
Yes. We ship worldwide and offer remote technical support, video calls, and spare part logistics for clients globally. For major installations, we also offer on-site commissioning services in select regions.
The machine is shipped in wooden crates, protected against moisture and impact. We include an installation guide, and our technicians are available for remote assistance or on-site setup depending on your location.
Many of our customers report ROI within 6–12 months.
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Lorem ipsum dolor sit amet consectetur. Velit orci mi tristique tincidunt at ipsum. Vitae vestibulum amet suspendisse amet vitae natoque sem feugiat sed. Facilisis enim donec amet sit mi duis massa at. Sit adipiscing varius viverra malesuada orci arcu nunc sit viverra. Nulla curabitur felis sagittis euismod.
Lorem ipsum dolor sit amet consectetur. Velit orci mi tristique tincidunt at ipsum. Vitae vestibulum amet suspendisse amet vitae natoque sem feugiat sed. Facilisis enim donec amet sit mi duis massa at. Sit adipiscing varius viverra malesuada orci arcu nunc sit viverra. Nulla curabitur felis sagittis euismod.
Lorem ipsum dolor sit amet consectetur. Velit orci mi tristique tincidunt at ipsum. Vitae vestibulum amet suspendisse amet vitae natoque sem feugiat sed. Facilisis enim donec amet sit mi duis massa at. Sit adipiscing varius viverra malesuada orci arcu nunc sit viverra. Nulla curabitur felis sagittis euismod.
Ready to Boost Your Puzzle Production?
Take your puzzle business to the next level with a cutting solution trusted by manufacturers worldwide. Whether you're starting small or scaling big, SHUNTEC's precision die cutting machines deliver the performance, reliability, and support you need to grow.